Winding Machine Operation Analysis: From Start-up Preparation To The Fine Process Of Yarn WindingIssuing time:2024-08-05 16:28 In the modern textile machinery industry, the winder is an important textile machinery and equipment connecting the spinning and weaving links, it is used to wind the yarn into a tight tube, which has a very important role in improving production efficiency and product quality.
This paper will introduce the operation process of the winder in detail, describing the whole process from start-up preparation to the completion of yarn winding.
It aims to show the innovative way of combining traditional craftsmanship and technological charm through a unique perspective, helping us to better and more deeply understand and master the use of the winder.
I. Preparation for start-up
2. check the equipment: before starting the machine, firstly make a comprehensive inspection of the winder to make sure that all the parts are running normally and there is no looseness or damage.
3. Clean the equipment: Use a clean cloth to wipe the dust and dirt on the surface and inside of the equipment to keep it clean and hygienic.
4. Prepare yarn: Prepare the yarn to be wound according to the need, determine the type, colour and specification of the required yarn according to the production plan, and make sure it meets the requirement. II. Starting operation1. Connect the power supply: Plug the power cord of the winder into the power outlet and make sure the power switch is off.
2. Turn on the equipment: Press the power switch on the equipment to make the equipment enter the working state.
3. Adjust the parameters: according to the type of yarn, customer's demand and machine performance, precisely adjust the parameters of the winder through the control panel, such as winding speed, tension and so on.
4. Preheat the equipment: Start the equipment preheating system to let the parts of the equipment reach the normal working temperature. III.Yarn winding operation1. Prepare the tube yarn: check whether its quality is qualified and adjust it as needed.
2. Install the yarn: pass the yarn through the various guides and tension devices of the winder and make sure the yarn is in the right position.
3. Start winding: Press the winding button on the machine to start winding the yarn.
4. Monitoring the winding process: the electronic control system monitors the yarn winding process in real time to ensure even winding.
5. Adjustment of tension: According to the characteristics and requirements of the yarn, the tension of the winder is adjusted at the right time to ensure the quality of yarn winding.
6. Changing and renewing: When the yarn reaches the preset weight or length, it will stop winding automatically and send out a signal. The operator has to change the drum and continue the yarn to make sure the yarn continues to be wound.
7. Finish Winding: When the yarn is wound to the required diameter or length, the winding operation of the winder will be stopped. IV.Handling of yarn after winding
2. Check the yarn: Check the quality of the yarn, such as whether there is any looseness, excessive hairiness, etc., and make necessary treatment.
3. Clean the equipment: Use a clean cloth to wipe the dust and dirt on the surface and inside of the equipment to keep the equipment clean and hygienic.
4. Turn off the equipment: Press the power switch on the equipment, cut off the power and turn off the equipment.
V. Inspection after successful yarn winding1. Quality inspection: carry out strict quality inspection, including appearance inspection, weight measurement, strength test, etc., to ensure that the product meets the standard.
2. Marking and Packing: The yarn passed the inspection should be marked, including the variety, production date, specifications and other information, which is convenient for management.
3. Equipment maintenance: clean up the yarn residue and lubricating oil circuit inside and outside the machine, check the wear and tear of each part and replace them in time. VI. Precautions1. Safe operation: When operating the winder, make sure to follow the relevant safety operation regulations, such as wearing protective gloves, glasses and so on.
2. regular maintenance: regular maintenance and repair of the winder, such as lubrication, replacement of worn parts, etc., in order to extend the service life of the equipment.
3. Troubleshooting: If the winder is faulty or abnormal, stop the machine immediately and seek professional help, do not repair it by yourself
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